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Semiconductors / Electronics

Halbleiter-Elektronik-001

A global and innovative industry needs this type of partner

Rapid market growth and Moore's law are driving the electronics industry to continuously boost productivity while optimizing costs. With its commitment to innovation, premium quality, international standards and worldwide support, B&R is the perfect partner for the job.

Halbleiter-Elektronik-002

Total cost of ownership

In a competitive market, the total cost of a system becomes an increasingly influential factor in the decision-making process. B&R guarantees substantial reductions in overall costs through increased system availability, optimized machine performance, uniform HMI operation, streamlined modular design, system-wide compatibility and a reliable worldwide support network. This is a partnership that pays off.

Uhr 24-7

24 hours a day, 7 days a week

In the semiconductor industry, the availability of systems and machines is an absolute necessity. Minimizing downtime is just as important as optimizing performance during uptime. B&R supports high availability by providing open interfaces and sophisticated, intuitive diagnostic functions as well as a global network of expert service and support.

Halbleiter-Elektronik-008

The line solution

Today's electronics manufacturers have to deal with frequent product changeovers. Fully integrated, perfectly orchestrated hardware and software components allow lines to be converted in minutes. Faster changeovers and less downtime boost efficiency and productivity. Continuous communication between individual machines and to higher-level production planning and control systems guarantees seamless records and traceability of the entire process.

Halbleiter-Elektronik-004

Maximum precision

Speed and precision are not mutually exclusive – B&R's high-performance control electronics with built-in intelligence control processes with microsecond precision. Real-time Ethernet POWERLINK is the foundation for perfectly synchronized interaction between individual sub-processes. POWERLINK also provides the ideal approach for future innovations and modular machine concepts.

Halbleiter-Elektronik-005

Open system architecture

Innovation is key. With this guiding principle and a completely open system structure, B&R is an ideal partner for companies who share its passion for innovation. In addition to the integration of highly sophisticated algorithms (programmed in C, for example), dynamic I/O configurations make it possible to use the same software on different hardware topologies.

Halbleiter-Elektronik-007

Process security

Inline quality control, flexible product identification and product tracking are requirements for high-quality electronic components. Continued development guarantees that B&R meets the requirements of the industry and the market in this fast-paced industry.

Wafer manufacturing
01 Wafer Fabrication
  • Control of the melting temperature
  • Clean room technology
  • Highest possible precision
  • Extremely smooth surfaces
Lithography
02 Litographie
  • High-speed platesetter setup
  • Etching process monitoring
  • Time-critical production steps
  • Non-stop parallel processing
Wafer doping
03 Wafer Dosing
  • Vapor pressure and vacuum control
  • Ion beam control
  • Highly precise temperature control
  • Gas concentration control
Chemical-mechanical planarization
04 CMP
  • Polishing agent application control
  • Speed control
  • Highest possible precision
  • Extremely precise pressure control
Wafer mounting & die separation
05 Wafer Mounting Cutting
  • Pick-and-place applications
  • Precise positioning
  • Direct drive units
  • Online positioning correction
  • Drive-based measurement system
Wire bonding
06 Wire Bond
  • Real-time synchronization
  • High-speed movements
  • High-performance cam profiles
  • Shortest possible movement profiles
  • Direct force control using servo drives
FlipChip
07 Flip Chip
  • Tracing and management
  • Integration of linear motors
  • High-speed vision integration for target position correction
  • Optimized movement profiles for high-speed placing
  • Force and position control
Enclosures
08 Encapsulating and Trim and Form
  • High-speed data acquisition and storage
  • Form protection via software
  • Fast changes between movement and force control
  • Movement profiles for optimal module processes
  • Bent lever compensation
IC test handler
09 IC Testhandler
  • Direct drives for turn tables without indexers
  • Optimized movement using cam profiles
  • GB-IP interface
  • Simple integration of measurement hardware
Laser marking
10 Laser Marking
  • Synchronized movement sequences
  • Control of additional external devices
  • Product detection using trigger input
  • Online quality data acquisition
  • Customized product labels
Visual inspection
11 Visual Inspection
  • Synchronized movement sequences
  • Control of additional external devices
  • Product detection using trigger input
  • Online quality data acquisition
  • Customized product labels
Packaging
12 Stacking
  • Trigger positioning
  • Synchronous system
  • Product tracing
  • Automatic format configuration
  • Consistent sealing times
Automatic placement machines
13 PCB
  • Movements optimized for short positioning times
  • Highest possible precision with a short settling time
  • High-speed data communication with subsystems
  • Precise placement of components for the highest quality
Soldering processes
14 Hot Flow Oven
  • Temperature zone control
  • Online temperature profile changes
  • Integrated Visualization
  • Nitrogen atmosphere
  • RoHS
In-circuit testing
15 In Circuit Test
  • Various drive concepts available
  • Shortest possible settling times for stabilization
  • Optimal integration of measurement devices
  • Fast product changeovers
Assembly – Pick-and-place
16 Assembling
  • Integration of various robot kinematics
  • Emphasis on shortest cycle times for highest throughput
  • Digitalized process control
  • ERP link
Ejemplo
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