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Packaging

Verpackung-003

The future of packaging

Convenience, individuality, emotional impact and intelligent features are decisive factors for packaging success in the future. For systems, this means more flexibility for both functions and materials as well as automated product and format changeovers while the line is running at full speed. Thanks to the most modern automation architectures and innovative networks, the highest performance for extremely small batch sizes is already a reality when you have B&R as a partner.

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Integrated safety technology

openSAFETY is modularly structured integrated safety technology. Short cycle times guarantee fast response times in safety circuits. Intelligent electronics replace traditional safety wiring and allows coordinated safety reactions for extremely reliable and efficient production processes.

Verpackung-001

Product safety

Inline quality control as well as flexible labeling and product tracing are important tools for successfully validating your system. The total integration of all automation components in a central development tool as well as hardware components that can be identified clearly at any time form the foundation of complete transparency during development and operation.

iStock - Wertbeständigkeit

Lasting value

A calculable development process guarantees the lasting value of your system. Configurable, predefined functions for different machine processes reduce the effort needed during development. In addition, you can implement individual customer wishes using internationally standardized software libraries and function blocks that are based on your own technological know-how. The scalability and compatibility of the hardware provide the foundation for reusability.

Uhr 24-7

24 hours a day / 7 days a week

For a packaging machine in a harsh 24/7 production process, a minimum amount of downtime is just as decisive as smooth automation. Intuitive diagnostic functions, open interfaces, worldwide availability of automation components and a reliable international partner are all combined to provide optimal support.

Verpackung-004

The line solution

Just like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

iStock - Total Cost of Ownership

Total cost of ownership

System decisions are being made more and more with total cost in mind. B&R can support you by providing high availability, uniform operation, modular device structures, compatibility with the entire system, and a worldwide support network. With B&R, you gain a partnership that pays off.

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Open system architecture

Simple and seamless integration of machines in the production process requires uniform interfaces for operation, diagnostics, and data exchange. Using S88 to support batch connection is possible, as are machine designs that comply with PackML recommendations. B&R's relies on open, standardized structures for communication, programming, data handling, and functionality.

CAM
01_CAM
  • Online and offline calculation
  • Automatic compensation curves
  • Different interpolation methods
  • Dynamic switching
  • PLCopen
Winding
02_Wickeln
  • Tension control
  • Compensation of mass inertia
  • On-the-fly roll switching
Forming
03_Formen
  • Temperature control
  • Form protection
  • Synchronized start-up profile
Filling
04_Füllen
  • Dynamic packaging sizes
  • Synchronized to the process
  • Uninterrupted weight measurement
  • No fill, no seal
Sealing
05_Versiegeln
  • Temperature control
  • Constant sealing time for different package sizes
  • Online calculation
  • Jamming protection function
  • Seal pressure control
Cutting
06_Schneiden
  • Integrated net weight control
  • Online positioning correction
  • Individual spread patterns
Fastening
07_Verschrauben
  • Constant torque
  • Separate drive function
  • Clear control structures
  • The drive as the sensor
  • Constant product quality
Labeling
08_Etikettieren
  • Positioning synchronization
  • Product tracing
  • Several labels
  • Specific labels
  • Different package sizes
Printing
09_Bedrucken
  • Registration mark detection
  • Vertical integration
  • Configurable date format
  • Individual identification
Insert
10_Einlegen
  • Product sorting
  • Trigger on the drive
  • Synchronized to the line speed
  • Product tracing
Cartoning
11_Kartonieren
  • Trigger functions
  • Variable axis group
  • Product tracing
Palletizing
12_Palettieren
  • Special palletizing algorithms
  • Automatic filling level detection on the drive
  • The drive as the sensor
  • Dynamic torque limitation
Winding
13_Umwicklen
  • Individual product format
  • Trigger-controlled online calculation
  • Conveyor belt synchronization
Product tracing
14_Produktverfolgung
  • Host connection
  • High data throughput
  • Completely networked
  • In-line quality control
ERP link
15_ERP_Kopplung
  • S88 batch process connection
  • PackML
  • Ethernet TCP/IP
  • XML
  • Web server
Drum sequencer
16_Nockenschaltwerk
  • Velocity feed forward
  • Independent of CPU load
  • µs synchronization
  • Backward interpolation
Ejemplo
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