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Process control applications range from small laboratory automation systems to large-scale plants. The process control system offered by B&R provides distinctive scaling possibilities that make it possible to cover every area of an application. It also provides support to system integrators and operators throughout the system's entire life cycle – from planning, library creation and configuration to commissioning and operation. Seamless integration and intuitive operation reduce setup times and ensure the highest level of machine and system productivity while providing flexibility for product changeovers.
Process control system
Support for validation in accordance with FDA, GAMP5, etc. using integrated version management and change control allows APROL to reduce engineering, operating and maintenance costs. Full acquisition of all data points eliminates the need for additional expert systems.
Process data acquisition
Centralized and seamless long-term archiving of all data using standard protocols ensures high quality in the manufacturing process. Standard reports indicate cause and effect clearly and comprehensibly.
Advanced process control
Special model-predictive controllers allow simultaneous control of multiple interdependent variables in an effective manner. The optimal compensation for disturbances associated with this process maximizes the efficiency of the system.
Central data collection for all cells on a production line enables performance monitoring and visualization in real time. Additionally, automatic coordination of all cells using material flow tracking helps optimize line operation.
Seamless integration of condition monitoring technology in APROL makes alarm configuration easy. Intelligent maintenance plans reduce maintenance costs and increase system availability.
Perfect integration of X20 energy measurement modules allows complete and automatic acquisition of all energy values and therefore supports implementation of energy management systems in accordance with ISO 50001 and EN 16001.
When building systems in series, object-oriented engineering enables subsystem standardization. This simplifies commissioning and thus reduces costs. During operation, safely integrated remote maintenance access and powerful diagnostics functions maximize system availability.
Complete project configuration in APROL allows data for decentralized room controllers to be collected and coordinated in addition to conventional process control methods used in system manufacturing.