Made possible by: Field-level communication with OPC UA over TSN

Starting position

A machine consists of a central controller for the drive technology with several subordinate cascaded CAN networks. Two CAN master plug-in cards and up to 30 CAN hubs are required to control the total of 1,000 CAN drives.

Problem

  • Network size and complexity: Long downtimes in the event of fault, changeover or maintenance
  • Low bandwidth (10 Mbit/s): Tedious updating all devices in the network
  • Alarm and diagnostics systems must be maintained separately
  • No historical record of selected data points

Solution

Switch to an OPC UA over TSN network. End-to-end use of an Ethernet-based physical layer, together with OPC UA over TSN, allows flatter, simpler network topologies. An alarm system is available with OPC UA alarms and conditions.

Advantages

  • Reduced cabling
  • Improved scaling of machine variants
  • Cost savings
  • Faster changeover and maintenance
  • Easy alarm management
  • Fast troubleshooting and root cause analysis with OPC UA historizing

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