The X20 system and industrial PCs from B&R have proven during many years in the field that they can meet the challenging environmental requirements and high demands that occur when operating gas and steam turbines. Exceptional quality and comprehensive redundancy solutions ensure excellent reliability and availability.
Integrated safety technology is available for high-availability solutions in order to ensure safe operation of the turbines.
It is just as easy to implement extremely precise measurement of the turbine speed using a suitable measuring terminal as it is to implement vibration measurement for the shaft.
As an option, the measurements can then be quickly and easily processed, stored and forwarded to other systems for automatic or manual monitoring using the APROL ConMon solution package.
High-availability safety technology
High-availability safety technology
Critical applications, such as a gas turbine, require high availability – also in regard to safety technology. This requirement is typically met using expensive specialized solutions.
Redundant standard safety systems
The safety system from B&R is an effective alternative. It is capable of operating as a hot/standby or 2oo3 ("two-out-of-three") redundancy system. The basic technologies required for this are:
- Communication between the safety controllers
- Communication between the standard and safety controllers
- Indirect monitoring of communications from other stations
High-precision turbine speed measurement
A critical measurement value for each turbine is the rotational speed. The associated controller must be able to react very quickly and precisely to any change in speed. With ultra-fast application cycle times of 1 µs, reACTION technology has proved to be especially well-suited for these types of applications because the measurements, the pre-processing and when necessary the reaction can be implemented directly in the I/O module.
- reACTION technology stands for:
- Ultrafast I/O responses
- For both low-end and high-end systems
- Fully integrated
- Open IEC 61131 technology
- Centralized software management
- Decentralized program execution
Robust control platform
B&R's proven X20 system is characterized by the fact that it can be adapted to any application due to its thinness, modularity and flexibility.
Huge product portfolio, all fieldbus systems
More than 250 different X20 modules allow use in any conceivable application. Interfaces to all the relevant fieldbus systems are available for integrating and connecting the X20 system with various sensors, systems, etc.
Approved for maritime use and an extended temperature range
Nearly all standard system components are certified for maritime applications. This permits their use on ships or offshore and is a seal of quality for the products due to the strict testing that must be carried out. The X20 system offers, with only a few exceptions, a continuous operating temperature range from -25 to +60°C.
Heavy duty construction
In addition to products with IP20 protection, there is also a coated version of the system available that can withstand up to 100% humidity and corrosive gases as well as the X67 system for applications that require IP67 protection.
High-performance industrial PCs
Automation PC and Panel PC systems from B&R pack plenty of power. Using the latest technology, including the latest generation of Intel Core i-series processors, the Automation PC 910 and Panel PC 900 are the perfect choice for mastering highly demanding applications. The Automation PC 2100 and Panel PC 2100 are based on the latest Intel Atom technology. These systems have minimal size, but can deliver performance up to the Core i-series range.
Another advantage of the latest generation of Core i-series and Atom processors from Intel is their considerably higher performance yet lower power consumption – maximized energy efficiency across the board. This makes it possible to do away with internal fans in many cases, an advantage already exploited by the passively cooled Automation PC 2100 and Panel PC 2100 systems.
The robust design of the Automation PC and Panel PC is perfectly suited for operation in the harshest environments – even continuous 24-hour operation is no problem for these workhorses. Many variants of the PC systems have no internal cable connections whatsoever, let alone rotating parts.
Each PC and panel undergoes comprehensive function testing prior to shipping. All system properties and interfaces are fully inspected. After years of reliable operation, your bottom line will notice the difference.
Automation PCs can be adapted perfectly to each application's unique requirements. This starts by selecting the necessary processor performance and housing size from within the series and then scaling everything else – memory capacity and storage media such as CFast, HDD or SSD, for example – as needed.
Ready to use
These industrial PCs are delivered completely ready to use. OEM machine manufacturers can have the Automation PC sent directly to their control cabinet supplier with all software fully installed. Upon request, B&R can freeze versions of BIOS and firmware for guaranteed long-term consistency – a huge advantage for individually certified machines and systems.
Both the Automation PC 910 and Panel PC 900 as well as the Automation PC 2100 and Panel PC 2100 will be available over the long haul. Once the PC has been integrated into a machine, no additional maintenance work is necessary for the machine manufacturer. The machine enters series production and can continue to be manufactured for over a decade.
Increased availability through redundancy is a fundamental building block of energy technology. With its flexible product portfolio, B&R offers an efficient solution that can meet all demands.
- Server redundancy on B&R's APROL process control system
- Runtime Server
- Operator stations
- Hot / standby server redundancy
- Standard X20 controllers
- Extremely fast switchover times down to under a millisecond
- Bumpless changeover
- Network redundancy
- Various fieldbus systems are available
- Media and cable redundancy
- Ring redundancy
- Supply redundancy
- Redundant 24 V power supply modules
- Redundant power supplies
Groundbreaking safety technology
The B&R safety system provides a clear technological advantage with the highest level of safety and allows intelligent safety concepts to be implemented that would otherwise not be possible. The safety system is completely integrated into the standard (non-safety) control system and fully transparent.
Safety applications are created with pre-certified function blocks using a safe, integrated development tool. FBD and Structured Text programming languages are available for this purpose. In addition, there will also be the opportunity to create function blocks independently, for example in ANSI-C.
Remote maintenance and acknowledgment
An open interface for remote acknowledgment of errors and service scenarios is also available in addition to a remote update function for the safety application.
Comprehensive product portfolio
Various functions and different variants exist that can be used for all types of applications: IP20, IP20 coated or IP67 protection available:
- Digital inputs
- Digital outputs (0.5 A, 2 A and 10 A)
- Relay outputs
- Switching potential groups
- Counter module detecting pulses
- Analog inputs
- Temperature inputs (PT100/1000 and temperature sensors)
Intelligent vibration measurement
The X20CM4810 vibration measurement module is mainly characterized by impressive technical data that is provided at a low price and is easy to operate.
Integrated damage recognition
Complex mathematical calculations for frequency-selective evaluations can be configured directly on the module in order to detect a change without delay and react to it immediately. The raw data from the measurements can, of course, also be loaded onto the controller.
- Technical features of the X20CM4810:
- 4 IEPE channels
- 24-bit resolution
- 51.6 kHz sampling frequency
- Evaluation of frequency-selective broadband parameters
- Evaluation of frequency-selective envelopes or amplitude spectra
- Evaluation of frequency-selective parameters for changing signals
- Raw data memory on the module
Acquiring measurements for Condition Monitoring
APROL ConMon is B&R's solution for measuring, recording and evaluating all relevant condition parameters to provide optimal support for the continual improvement process.
- Measurement, storage and compression of condition parameters
- Online monitoring of parameters
- Online linking of parameters
- Evaluation of measurement data
- Incorporation and processing of additional data
Flexible integration into existing automation solutions
APROL ConMon can be used as a standalone solution, independent of any existing management systems, SCADA systems, process control systems and PLC solutions, or it can be integrated into an existing APROL process control system.