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Print

Druck-001

Print media production in the future

The print media of the future will be attractive, sophisticated and individualized. This requires high-performance and highly available production systems as well as the shortest possible production and delivery times. A high level of automation throughout the system with a digital workflow is a necessity for an economically successful production process. Automation is a key technology for print media production in the future.

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Customization

Increasing customization and personalization of print media for selective and customer-oriented marketing make small orders and small production charges more important. As an automation partner, B&R is ready to take on the challenges of increasing production flexibility, reducing downtimes, minimizing waste and improving the efficiency when interlinking machines.

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Stability and investment security

A calculable development process guarantees the lasting value of machines and systems. Configurable, predefined functions for different machine processes reduce the software development costs. Individual customer requests can be implemented using software libraries that meet international standards as well as custom function blocks that reflect the technological know-how of the customer. The scalability and complete compatibility of our hardware products guarantee a rapid return on investment for all software being developed.

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Line solutions

Just like in team sports, integrated production lines with highly automated production flow rely on a complete effort. As a solution provider, B&R offers the technology to optimize the digital workflow. Real-time industrial Ethernet is the foundation for synchronized interactions between individual production processes.

Uhr 24-7

The highest degree of availability during 24/7 operation

In a competitive market, system decisions are increasingly being made based on total cost. An exceptional level of system availability, excellent machine performance, uniform operation, easy-to-use modular devices, compatibility throughout the entire system and an effective worldwide support network guarantee a substantial reduction in total cost. With B&R, you gain a partnership that pays off.

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DRUPA 2012 – Impressions

Customer testimonials - Print

Computer to plate
01_Computer to Plate
  • High level of positioning precision
  • High level of synchronization
  • Maximum resolution
Winding
02_Auf- und Abwickeln
  • Tension control with force measurement roller
  • Dancer control
  • Compensation of mass inertia
  • On-the-fly roll switching
Web-fed printing
03_Rollendruck
  • Highest level of synchronization performance
  • Highly precise angular resolution
  • Flexible grouping of printing units
Register control
04_Bogendruck
  • Longitudinal and side register control
  • Minimal waste
  • Sensor signal processing
  • Effective diagnostics through complete integration
Product printing
05_Bedrucken von Gegenständen
  • Product-controlled color application
  • Exact image positioning
  • Automatic cleaning
  • Precise overlap tolerance
Sheet-fed printing
06_Registerregelung
  • Page feed mark control
  • Highly dynamic drum sequencer
  • Automatic plate change
  • Continuous sheet feed
Folding
07_Falzen
  • Automated format configuration
  • Sheet tracking throughout the lines
  • Minimum times for format changes
  • Automatic reference sheet measurement
  • Automatic system configuration
Collecting and stitching
08_Sammeln und Heften
  • Automatic format configuration
  • Automatic synchronization of all feeders
  • Sequential monitoring
  • Selective binding
  • Dynamic machine configuration
Gathering
09_Zusammentragen_Neu_sw
  • Electronic line shaft
  • Sheet control
  • Gentle sheet feed, lubrication-free
Book binding
10_Block Binden
  • Synchronized processing steps
  • Adhesive dosing
  • Durability of the adhesive bond
  • Glue temperature control
Cutting and stamping
11_Schneiden und Stanzen
  • Automatic format configuration
  • Controlled contact pressure
  • Clean cutting edge
Inserting and gluing
12_Einstecken Einkleben
  • Insert individualization
  • Product tracing
  • Dynamic configuration of the machine software
  • Fast and highly precise thickness measurement
  • Online quality control
Material handling and storage
13_Fördern und Speichern
  • Sheet flow systems
  • Cyclic conveyor systems
  • Product tracing
  • Winding technology
  • Rod technique
Addressing and packaging
14_Adressieren und Verpacken
  • Exact product count
  • Highly precise product removal (from conveyor)
  • Individual addressing
  • Synchronization with the insert machine
Compensated stacking and palletizing
15_Kreuzlegen und Palettieren
  • Highest level of precision for storage
  • Protected product storage
  • Any type can be selected
  • Synchronization with outlet conveyor
  • Short cycle times
Line solutions
16_linien-lösungen
  • JDF
  • Completely digital workflow
  • ERP link
  • Real-time synchronization
  • Dynamic machine configuration
  • Redundant production lines
Ejemplo
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