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Plastics

Kunststoff-003

Open standards

In a world where globalization plays such an important role, modularly constructed plastics systems from different manufacturers must be able to communicate with one another. This is done using open bus systems such as CANopen or industrial Ethernet. B&R offers these standards while actively working to further develop and improve them. Some examples include Euromap 27 and POWERLINK.

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High-performance closed loop control

B&R has years of experience in handling industrial plastics processes and offers many libraries that contain proven technology for control loops and auto-tuning procedures. Sophisticated closed loop control technology from B&R is based on the absolute latest concepts and enables the best machine performance and precision.

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Customized operator panels

Ergonomic operator panels are adapted to the customer's corporate design and project requirements. Displays range from line displays to high-resolution color TFT displays with key operation or touch screens. Additional operating elements include E-stop buttons, rotary encoders, key switches and much more.

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Conventional or customized solutions

Meeting customer-specific requirements demands extensive know-how of that customer's industry. B&R adapts standards to these individual requirements, providing economical alternatives to conventional solutions. Configuring and adapting these functions drastically reduces development costs, even when the solution has been customized to its fullest extent.

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Return on investment

Compact controllers, high-end systems or industrial PCs – all B&R products provide complete compatibility. Once tested, software components can be reused without modifications, even with different controller generations.

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Safety

openSAFETY is a safety network that replaces traditional safety wiring with intelligent electronics. Experience simple implementation and total design freedom.

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Total cost of ownership

System decisions are increasingly being made based on total cost. An exceptional level of product availability, uniform operation, modular devices, compatibility throughout the entire system, and a worldwide support network guarantee a substantial reduction in total cost. With B&R, you gain a partnership that pays off.

Uhr 24-7

24 hours a day, 7 days a week

The plastics industry demands 24/7 availability. Intuitive diagnostic functions, remote diagnostics, open interfaces, worldwide availability of automation components and a reliable international partner are all combined to provide optimal support.

Extrusion processes
01_Extrusionsverfahren
  • Tube extrusion
  • Profile extrusion
  • Blown tubing extrusion
  • Flat film extrusion
  • Plate extrusion
  • Sheathing extrusion
  • Compounding
Extruders
02_Extruder
  • Control of worm drives
  • Startup profiles
  • Melt pressure control
  • Configurable zone assignment
  • Synchronization of the total system
  • Configuration of the subsequent devices
Dosing units
03_Dosiereinheit
  • Volumetric dosing
  • Gravimetric weighing
  • Synchronization with main extruder
Subsequent devices
04_Nachfolgegerät
  • Calibration table
  • Outlet
  • Saws
  • Stacking
  • Wall thickness control
  • Profile control
  • Multilayer
  • Roller tempering
Winders
05_Wickler
  • Surface winders
  • Central winders
  • Direct winder drives using torque motors
  • Axis synchronization
  • Dancer control
  • Tension control
  • Automatic roller changes at full line speed
Drive solutions
06_Antriebslösung
  • Hydraulic machines
  • Electrical machines
  • Hybrid machines
  • Various path measurement systems
  • Torque control
  • Gantry axes
  • Multi-component procedures
  • Multi-color machines
  • Position and speed controllers
Injection molding machines
07_Spritzgießmaschine
  • Freely configurable sequential controllers
  • Flexible hydraulic concept
  • Linearization of pumps and valves
  • Real-time envelope monitoring
  • Quality data, SPC
Clamping units
08_Schließeinheit
  • Toggle lever linearization
  • Ejector synchronization
  • Individual core puller programs
  • Tool safeguarding
  • Tool tempering
  • Turntable
  • Profile and ramp generator
  • Speed controllers
  • Molding and venting
Injection units
09_Spritzeinheit
  • Temperature controllers
  • Dynamic pressure controllers
  • Injection controllers
  • Precise changeovers to hold-on pressure
  • Post pressure control
  • Melt cushion control
  • Intrusion
Blow molding
11_Blasformmaschine
  • Injection blow molding
  • Stretch blow molding
  • Extrusion blow molding
  • Co-extrusion
  • In-mold labeling
  • Temperature controllers
Blow mold machines
10_Blasformen
  • Wall profile generators
  • Speed controllers
  • Tube length controllers
  • Individual enabling of movements
  • Temperature controllers
  • Freely configurable sequential controllers
  • Rotary table controllers
Wall thickness control
12_Wandstärkenregelung
  • Graphic profile programming
  • Unlimited number of coordinates
  • Envelope representation
  • Stretching and compressing the profile
  • Vertical and horizontal shifting of the profile
Thermoforming
13_Thermoformen
  • Sheet feeding
  • Automatic roller changes
  • Highly dynamic temperature controllers
  • Pressure controllers
  • Seal testing
  • Multi-station management
  • Cutting and stamping
Calendering
14_Kalandrieren
  • Temperature controllers
  • Roller temperature controllers
  • Thickness controllers
  • Roller synchronization
  • Side edge control
Robotics
15_Robotertechnik
  • Highly dynamic drives
  • Synchronization of the axes
  • Multi-axes robots
  • PLCopen motion control
  • Soft CNC
  • Synchronization with the machine
  • Different kinematics
  • Work area monitoring
EUROMAP
16_EUROMAP
  • Euromap 12
  • Euromap 27
  • Euromap 27 Simulator
  • Euromap 63
  • Euromap 66
  • Euromap 67
Ejemplo
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