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Branch > Printing Industry
Printing Industry

Print media production in the future

The print media of the future will be attractive, modern and customized. This requires high-performance and highly available production systems as well as the shortest possible production and delivery times. A high level of automation throughout the system using a digital workflow is a necessity for an efficient production process. Automation is the key for print media production in the future.

Integrated safety technology

ETHERNET Powerlink Safety is an integrated modular safety technology. Short cycles guarantee fast reaction times in safety circuits. Intelligent electronics replace traditional safety wiring and allow coordinated safety reactions for extremely reliable and efficient production processes.

Customization

Increasing customization and personalization of print media for selective and customer-oriented marketing is making small orders and small production charges more important. As an automation partner, B&R is ready to take on the challenges of increasing production flexibility, reducing downtimes, minimizing waste and improving efficiency when interlinking machines.

Stability and investment security

A calculable development process guarantees the lasting value of machines and systems. Configurable, predefi ned functions for different machine processes reduce software development costs. Individual customer needs can be met using software libraries that meet international standards as well as custom function blocks that reflect the technological know-how of the customer. The scalability and complete compatibility of the hardware products guarantee investment security for all software that is developed.

Line solutions

Just like in team sports, integrated production lines with highly automated production flow rely on a complete effort. As a solution provider, B&R offers the technology to optimize the digital workflow. Real-time industrial Ethernet is the foundation for synchronized interactions between individual production processes.

Total cost of ownership

In a competitive market, system decisions are increasingly being made based on total cost. Exceptional system availability, excellent machine performance, uniform operation, easy-to-use modular devices, compatibility throughout the entire system, and an effective worldwide support network guarantee a substantial reduction in total cost. A partnership that pays off.

Highest level of availability during 24/7 operation

The highest level of production system availability throughout the entire lifespan of the machines is indispensable in the print media industry. A minimum amount of downtime is just as decisive as a smooth running system during automatic operation. Intuitive and sophisticated diagnostic functions, remote diagnostics, open interfaces, worldwide availability of automation components, and a reliable international partner are all combined to provide optimal support.

Open system architecture

Simple and seamless integration of machines in the production process requires uniform interfaces for operation, diagnostics, and data exchange. Full support of the digital workflow is a matter of course. B&R's relies on open, standardized structures for communication, programming, data handling, and functionality.

Our know-how for your processes

Computer to plate

  • High level of positioning precision
  • High level of synchronization
  • Highest resolution

Winding

  • Tension control roller for force measurement
  • Dancer position control
  • Mass inertia compensation
  • On-the-fly roll switching integration

Web-fed printing

  • High level of synchronization performance
  • Highly precise angular resolution
  • Flexible grouping of printing units

Sheet-fed printing

  • Page feed mark control
  • Highly dynamic drum sequencer
  • Automatic plate change
  • Non-stop sheet feed

Product printing

  • Product controlled color application
  • Exact image positioning
  • Automatic cleaning
  • Precise overlap tolerance

Register control

  • Longitudinal and side register control
  • Minimal waste
  • Sensor signal processing
  • Effective diagnosis through complete integration

Folding

  • Automated format configuration
  • Sheet tracking throughout the lines
  • High-speed format changes
  • Automatic reference sheet measurement
  • Automatic system configuration

Gathering

  • Electronic line shaft
  • Sheet control
  • Gentle lubrication-free sheet feed

Saddlestitching

  • Automatic format configuration
  • Automatic synchronization of all feeders
  • Sequential monitoring
  • Selective binding
  • Dynamic machine configuration

Block binding

  • Synchronized processing steps
  • Adhesive dosing
  • Durability of the adhesive bond
  • Glue temperature control

Inserting and gluing

  • Insert individualization
  • Product tracking
  • Dynamic configuration of the machine software
  • Fast and highly precise thickness measurement
  • Online quality check

Cutting and punching

  • Automatic format configuration
  • Controlled contact pressure
  • Clean cutting edge

Conveying and storing

  • Sheet flow systems
  • Cyclic conveyor systems
  • Product tracking
  • Winding technology
  • Log stacking

Stacking and palletizing

  • Highest level of precision for storage
  • Products are stored in a gentle manner
  • Any type can be selected
  • Synchronization with outlet conveyor
  • Short cycle times

Addressing and packaging

  • Exact product count
  • Products are taken from conveyor very precisely
  • Individual addressing
  • Synchronization with the insert machine

Line solutions

  • JDF
  • Completely digital workflow
  • ERP link
  • Real-time synchronization
  • Dynamic machine configuration
  • Redundant production lines
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Gravure printing
Product printing
Flexographic printing
Sheet-fed offset printing
Web-fed offset printing
Palletizing
Packaging
Conveying
Gathering & stitching
Folding