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Branch > Metal Industry
Metal Industry

Open system architecture

B&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same controller software can be used in a wide variety of devices; the only things that need to be configured are the communication medium itself and the protocol. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

Increased machine efficiency

The ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for metal machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.

Total cost of ownership

In a competitive market, system decisions are increasingly being made based on total cost. An exceptional level of system availability, excellent machine performance, uniform operation, easy-to-use modular devices, compatibility throughout the entire system, and an effective worldwide support network guarantee a substantial reduction in total cost. A partnership that pays off.

Stability and investment security

Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. A calculable development process guarantees the lasting value of machines and systems. Confi gurable, predefined functions for different machine processes reduce the software development costs. Once tested, software components can be reused without modifi cations, even for different controller generations.

Integrated safety technology

POWERLINK Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in automation architecture design, make compact machine and line constructions possible with the highest level of safety in SIL 3 / CAT 4 / PLe.

24 hours a day / 7 days a week

The highest level of availability is required for metal processing machines handling production 24 hours a day/ 7 days a week. Intuitive diagnostic functions, open interfaces, worldwide availability of automation components, and a reliable international partner are all combined to provide optimal support. These factors ensure unobstructed production without unnecessary delay times.

Generic Motion Control - 100% integration of motion control, CNC and robotics

ARNC0, the soft motion solution from B&R, integrates standard motion control, CNC and robotics functions in a unique control system. With it, the user is provided with an intelligent and effi cient solution for a large number of applications. For example, it's possible to connect a moving CNC head (CNC station) to a robot. In this case, the CNC station movements are dependent on those of the transport equipment. The CNC program runs continuously while items are being transported. This efficient and intelligent technology results in increased productivity.

The line solution

Just like in team sports, integrated production lines with highly automated production flow rely on a complete effort. As a solution provider, B&R offers the technology to optimize the digital workflow. Connection to ERP and QA systems can be easily achieved here. Real-time industrial Ethernet is the foundation for synchronized interactions between individual production processes.

Our know-how for your processes

Casting

  • Precise temperature control
  • Connection to ERP and QA systems
  • Integration in process control systems
  • Fast data processing

Roll-forming

  • Accurate thickness control
  • Speed and torque control
  • Connection to process control systems
  • Integration of upstream and downstream equipment

Die-casting

  • Fast pressure sampling / switch-over
  • Precise temperature control of the melt robot interface
  • Closed-loop hydraulic control integrated
  • Direct drive technology for electric axes

Drilling

  • Tool length compensation
  • Rotate and shift coordinate system
  • Scalable hardware and software for different types of drilling machines

Turning

  • Standard lathes
  • Sliding head turning machines
  • Synchronization with/between virtual electronic CAMs
  • Free assignment of axes to channels during machining

Milling

  • Modular multi-channel and multi-axis CNC
  • Flexible axes synchronization
  • 3-D cutting with 5-axis machining functions
  • High-speed machining
  • Open interfaces, e.g. for CAD/CAM connectivity

Eroding (EDM)

  • Die-sinking EDM
  • Wire EDM
  • Unlimited reverse movement of the path
  • Highly accurate drive technology
  • Precise temperature control of the dielectric fl uid

Polishing & deburring

  • Tool manipulation via robot for all types of kinematics
  • Flexible and powerful tools for visualization
  • Free assignment of axes to channels during machining

Grinding

  • Surface grinding
  • Centerless grinding
  • Internal/external diameter grinding
  • Tool grinding
  • Highly accurate drive technology
  • Adaptive processes because of fast reaction time

Cutting

  • Laser, plasma, water jet
  • Smooth movement on the contour and at block transitions
  • Unlimited reverse movement of the path
  • Automatic height control
  • Powerful graphic simulation

Punching

  • Ultra fast I/O reactions
  • Hydraulic axes integrated in the CNC
  • Tangential axes for graving tool control
  • Highly dynamic axes (electric and hydraulic)

Bending

  • Precise pressure and position control
  • Fully integrated electric and hydraulic axes
  • Direct drive technology
  • High computation power

CNC

  • Completely open CNC system
  • Execution of 2500 blocks per second
  • 400 μs CNC cycle time
  • 100 axes (electric, hydraulic, etc.)
  • 5-axis processing
  • Integrated safety technology

Hydraulic control

  • Hydraulic-specific control algorithms fully integrated in machine control
  • Flexible and scalable hardware architecture
  • Freely programmable control structure
  • High level of precision, dynamics and synchronization

Welding & soldering

  • Highly accurate positioning and distance control
  • Integration of robotics
  • Open interfaces to upstream and downstream equipment

Robotics

  • Anthropomorphic robots
  • SCARA robots
  • 5-axis CNC transformation
  • Open kinematics interface
  • Programmable via DIN 66025
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Milling
Turning
Grinding
Wire and pipe bending
Robotics
Casting
Die-casting
Welding
Cutting
Bending