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Branch > Packaging Industry
Packaging Industry

Packaging of the future

Convenience, individuality, emotion, and intelligence are decisive factors for packaging success in the future. For the line, this means more flexibility in functionality and materials as well as automated product and format changeovers at full speed. Thanks to the most modern automation architectures and innovative networks, highest performance for even smallest batch sizes is already a reality when you have B&R as a partner.

Integrated safety technology

POWERLINK Safety is an integrated modular safety technology. Short cycles guarantee fast reaction times in safety circuits. Intelligent electronics replace traditional safety wiring and allow coordinated safety reactions for extremely reliable and efficient production processes.

Product safety

In-line quality control as well as flexible labeling and product tracking are important tools for successful validation of the whole line. The total integration of all automation components in a central development tool as well as hardware components that can be identified clearly at any time are base of complete transparency during development and operation.

Lasting value

A calculable development process guarantees the lasting value of your system. Configurable, predefined functions for different machine processes reduce the effort needed during development. In addition, you can implement individual customer wishes using internationally standardized software libraries and function blocks that are based on your own technological know-how. Hardware scalability and compatibility is the basis for reusability.

24/7

For a packaging machine in a harsh 24/7 production environment, a minimum amount of downtime is just as decisive as smooth running in automatic mode. This is guaranteed by intuitive diagnostic functions, open interfaces, automation components available on a worldwide scale, and the advantage of having a qualified international partner.

Line solution

Just like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the base for the synchronized communication between individual sub-processes.

Total cost of ownership

More and more system selections are being made with the total cost of ownership in mind. B&R can support you by providing high availability, uniform operation, modular device structures, compatibility of the entire system, and a worldwide support network - in short, a partnership that pays off.

Open system architecture

Simple and seamless integration of the machines used in the production process requires uniform interfaces for operation, diagnostics and data exchange. Using S88 to support batch connection is just as possible as machine designs that comply with PackML recommendations. B&R relies on open, standardized structures for communication, programming, data handling and functionality.

Our Know-How for your processes

Forming

  • Temperature control
  • Form protection
  • Synchronized start-up profile

Winding

  • Tension control
  • Mass inertia compensation
  • On-the-fly roll switching

CAM

  • Online and offline calculation
  • Automatic compensation curves
  • Different interpolation methods
  • Dynamic switching
  • PLCopen

Cutting

  • Integrated net weight control
  • Online positioning correction
  • Individual spread patterns

Sealing

  • Temperature control
  • Constant sealing time for different package sizes
  • Online calculation
  • Jam protection function
  • Seal pressure control

Filling

  • Dynamic packaging sizes
  • Synchronized to the process
  • Continuous weight measurement
  • No fill, no seal

Printing

  • Print mark detection
  • Vertical integration
  • Configurable date format
  • Individual tag

Labeling

  • Positioning synchronization
  • Product tracking
  • Multi labels
  • Individual labels
  • Different package sizes

Capping

  • Constant torque
  • Separate drive function
  • Clear control structures
  • Drive used as sensor
  • Constant product quality

Palletizing

  • Special palletizing algorithms
  • Automatic fill level detection on the drive
  • Drive as sensor
  • Dynamic torque limitation

Cartoning

  • Trigger functions
  • Variable axis group
  • Product tracking

Inserting

  • Product sorting
  • Trigger on the drive
  • Synchronized to the line speed
  • Product tracking

ERP link

  • S88 batch process connection
  • PackML
  • Ethernet TCP/IP
  • XML
  • Web server

Product tracking

  • Host connection
  • High data throughput
  • Completely networked
  • In-line quality control

Wrapping

  • Individual product format
  • Trigger-controlled online calculation
  • Conveyor belt synchronization

Drum sequencer

  • Dead time compensation
  • Independent of CPU load
  • μs synchronicity
  • Backward interpolation
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Form, fill & seal
Aseptic packaging
Converting
Cartoning & palletizing
Wrapping
Forming & filling
Filling & dosing
Blister packaging
Sealing
Labeling